Professional Manufacturer

Static Mixing Vacuum Casting Plant

Warranty : 1 Year for machinery warranty

Availability : On Stock

RQ-SC series Static Mixing Vacuum Casting Plant is mainly applied for casting of dry type transformer, dry type bushing, disc insulator, CT/PT, HV switch insulator and other electrical products.

Share

Introduction:
RQ-SC series Static Mixing Vacuum Casting Plant is mainly applied for casting of dry type transformer, dry type bushing, disc insulator, CT/PT, HV switch insulator and other electrical products.

Application:
It is applicable for electrical products with filler or without filler.
It goes for degassing, mixing, casting of high polymer materials under vacuum, Such as bis-phenol A epoxy resin, outdoor epoxy resin and polyurethane.
It is applies to manual packing mixing materials by customer itself and bi-component premixed packing, The viscosity ranges from 10-20000kp.
It is accessible for operators for its modular assembly ,convenient erection ,easy operation and high level of automation .
Various vacuum casting plants with a static mixing type focus are customized as your request .

Main Features
1 . Advanced static mixing system
▲ Advanced static mixing technology
▲ Strong pushing force of metering pump
▲ Continuous mixing of static mixer
▲ Automatic and Continuous process in material pushing , static mixing and casting .
▲ Small amount of mixture used for mixing
▲ Low viscosity of mixed material
▲ Mix and cast at one time
▲ Guaranteed quality of product’s soaking nature
▲ Automatic realization to prevent misoperation
▲ Little residue for least material consumption and best environment protection

2 . Smart distribution system for casting
▲ Valve for automatic casting is used with each mold connected by a nozzle
▲ Touch screen for control
▲ Metering pump for automatic control of each mold’s casting quantity
▲ PC record of casting quantity for further reference

3 . Perfect vacuum system
In production all steps of materials preparation ,distribution ,feeding and casting are finished under vacuum to remove water and gas purity in job and ensure a satisfied insulation level .

4 , Reliable metering system
For static mixing vacuum casting plant
▲ A reliable metering pump made of super hard wear-resistant material
▲ Dynamic metering accuracy within 1%
▲ Service life over 1 billion times
For other types of casting plant
▲ High precision electronic weighing system or flow meter and imported feeding pump used for precise material preparation

5 . Advanced safe heating technology
The mixing chamber for degassing uses thermal oil as heating medium , This kind of heating is safe , reliable ,precision and even in temperature control without partial over-heat .
The casting chamber set for molds gets heated through electrical heating elements , this kind of heating is energy-saving ,easy, reliable ,and elegant .

6 , Advance reliable control system
The main control system is a PC controlled one ,All key technological processes are protected from a likely misoperation by a PC interlocking device . It is easy to shift technological process,record curve ,and revise parameter on the PC . The metering and vacuum system is set for an automatic control with world class overall performance .

7 , Various measures to ensure safety and reliability
Stress more on quality from the very beginning of design with all components selected of famous brand .
The plant is designed in modules and assembled and tested before delivery .
Systems on metering ,vacuum and control are tested in a simulated working environment to further improve system adaptability .

Each vacuum system , heating system and other safety -sensitive pressure chambers have an interlocking device and are strictly manufactured , assembled and tested in line with relevant national norms .

RQ-SC Series Basic Vacuum (pressure) Casting Plant

Dimensions 
mm
Ultimate vacuum Leakage rate 
Pa.L/S
Operating

pressure

Metering mode Mixing mode Casting mode
Ф1800×2000 ≤50Pa
(unload)
≤100 ≤0.4 MPa or none Auto-metering by metering pump Static mixing Auto-control by computer
Ф2000×2200 ≤50Pa
(unload)
≤100 ≤0.4 MPa or none Auto-metering by metering pump Static mixing Auto-control by computer
Ф2200×2400 ≤50Pa
(unload)
≤100 ≤0.4 MPa or none Auto-metering by metering pump Static mixing Auto-control by computer
Ф2400×3000 ≤50Pa
(unload)
≤100 ≤0.4 MPa or none Auto-metering by metering pump Static mixing Auto-control by computer
Ф2500×3500 ≤50Pa
(unload)
≤100 ≤0.4 MPa or none Auto-metering by metering pump Static mixing Auto-control by computer
Ф3000×3500 ≤50Pa
(unload)
≤100 ≤0.4 MPa or none Auto-metering by metering pump Static mixing Auto-control by computer
Ф3200×3500 ≤50Pa
(unload)
≤100 ≤0.4 MPa or none Auto-metering by metering pump Static mixing Auto-control by computer
Ф3200×4000 ≤50Pa
(unload)
≤100 ≤0.4 MPa or none Auto-metering by metering pump Static mixing Auto-control by computer

Contact us

Please send your quotation and we will contact you within 1 hour.

RELATED PRODUCTS